Multilayer tube

ABSTRACT

A multilayer tube which includes, in succession from inside outward:
         an inner layer constituted by a tubular sheath which defines a passage duct for a fluid and is corrugated at least externally, thus defining troughs,   a protective layer for the inner layer and which follows its corrugated shape, and   a helix wound on the protective layer and positioned on a bottom of the troughs, and   an outer layer, in which the helix is embedded.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to Italian Patent Application No. 102020000010177, filed on May 7, 2020, the contents of which are hereby incorporated by reference in their entirety.

TECHNICAL FIELD

The present disclosure relates to a multilayer tube.

This multilayer tube finds application in many and varied sectors, such as the food sector, the chemical sector, the pharmaceutical sector and the cosmetics sector.

Its structure is constituted by an inner layer, typically a tubular sheath which defines the passage duct of the fluid, and one or more outer layers overlaid on the inner layer and integrated with it.

The inner layer is made of fluorinated polymers, such as Fluorinated Ethylene Propylene (FEP), Tetrafluoroethylene Perfluoromethylvinylether (MFA), Perfluoroalkoxy Alkanes (PFA), Polyvinylidene Difluoride (PVDF), Ethylene Chlorotrifluoroethylene (ECTFE), and Polytetrafluoroethylene (PTFE) and, in particular in the chemical/pharmaceutical industry, is preferably transparent or white. Alternatively, it can be black or with one or more black stripes, optionally also conductive, or another chosen color.

In general, the outer layers can comprise textile reinforcements, elastomers and metallic or thermoplastic helices for reinforcement and protection which are adapted to improve flexibility and limit the risk of the tube collapsing during its bending.

BACKGROUND

Among the tubes that are widespread in the above mentioned sectors, there are tubes with a corrugated sheath on the inner layer, which is undulating in a helical pattern so as to define troughs on the bottom of which a helix is positioned, typically metallic, in order to confer a level of flexibility greater than that conferred on the tube by a smooth inner layer, like the tube described and shown in U.S. Pat. No. 7,216,675B2, in the name of Crane Resistoflex.

The ends of these tubes need to be connected to the system and to the ends of other tubes using connectors. Normally the installation technician has to cut the tube to the size for use, and the connector is typically inserted in the inner layer. Since the connector is smooth and the inner layer has undulations, in order to make the surfaces of the two elements adhere, while preventing the leakage of the fluid under pressure, the tube is clamped at the inserted connector in order to compress it thereon. Externally, a metallic ring or a band clamp is associated with and tightened on the two, to maintain the compression. The use of a ferrule or of a metallic collar or of a pair of half-shells in place of the clamp is also widespread.

This solution does not fully solve the problem of the leakage of fluid: the metallic helix, after the clamping of the tube, can cut the sheath of the inner layer, thus worsening the problem instead of solving it.

Currently leaks are avoided by not excessively clamping the tube, in order not to incur the risk of cutting the sheath, but this then requires limiting of the operating pressures.

Alternatively, the smooth connector can be mounted outside the sheath of the inner layer. In such case, the installation technician has to remove the covering outer layer and the helix at the end to be connected, for a length suitable for the connector that it is desired to install. Subsequently, an overlay in rubber needs to be provided on the end with the connector coupled.

The operation to remove the outer layer and provide the overlay is often laborious and requires skill on the part of the operator.

SUMMARY

The aim of the present disclosure is to provide a multilayer tube which is capable of improving the known art in one or more of the above mentioned aspects.

Within this aim, the disclosure provides a multilayer tube by virtue of which it is possible to apply connectors in a known manner and without incurring the risk of leaks of fluid passing through the tube.

The disclosure also provides a multilayer tube by virtue of which it is possible to clamp the tube, during coupling with a connector, without incurring the risk of cutting the sheath of the innermost layer.

The disclosure further provides a multilayer tube with which, after coupling with a connector, it is not necessary to lower the operating pressures.

The disclosure prevents, during bending of the tube, the helix positioned between the troughs, which could move during such bending, from placing a strain on the sheath of the inner layer.

The present disclosure also overcomes the drawbacks of the background art in a manner that is alternative to any existing solutions.

The disclosure further provides a multilayer tube that is highly reliable, easy to implement and of low cost.

This aim and these and other advantages which will become better apparent hereinafter are achieved by providing a multilayer tube which comprises, in succession from the inside outward:

-   -   an inner layer constituted by a tubular sheath which defines a         passage duct for a fluid and is corrugated at least externally,         thus defining troughs,     -   a protective layer for said inner layer and which follows its         corrugated shape,     -   a helix wound on said protective layer and positioned on a         bottom of said troughs,     -   an outer layer, in which said helix is embedded.

BRIEF DESCRIPTION OF THE DRAWINGS

Further characteristics and advantages of the disclosure will become better apparent from the description of a preferred, but not exclusive, embodiment of the multilayer tube according to the disclosure, which is illustrated by way of non-limiting example in the accompanying drawings wherein:

FIG. 1 is a perspective view of the multilayer tube according to the disclosure; and

FIG. 2 is a longitudinal cross-sectional view of the multilayer tube according to the disclosure.

DETAILED DESCRIPTION OF THE DRAWINGS

With reference to FIGS. 1 and 2, the multilayer tube according to the disclosure, generally designated by the reference numeral 10, comprises, in succession from the inside outward:

-   -   an inner layer 11 constituted by a tubular sheath which defines         the passage duct for a fluid and is corrugated at least         externally, thus defining troughs,     -   a protective layer 12 for the inner layer 11 and which follows         its corrugated shape,     -   a helix 14 wound on the protective layer 12 and positioned on         the bottom of the troughs,     -   an outer layer 15, in which the helix 14 is embedded.

The inner layer 11 is constituted by a fluorinated polymer, preferably PTFE or in any case selected from PTFE, FPE, PFA, PVDF, ECTFE, MFA.

The tubular sheath that constitutes the inner layer 11 is corrugated in a screw, or helically convoluted, both outside and inside, in order to facilitate the flexibility of the tube. The corrugation, or convolution, derives from ridges with a helical extension. Substantially it is a special form of wide helical wave which, in addition to conferring flexibility, eliminates potential areas that would obstruct the fluid and accelerates the flow thereof

The protective layer 12 substantially duplicates the shape of the inner layer 11, defining helical ridges, which are indicated with 13 in FIG. 2, outside it as well.

Such protective layer 12 is adapted to withstand at least the tensions induced by a compression of the tube from outside and the penetration of the helix 14 when, once a connector is inserted into the tube at a free end thereof, the tube is clamped in order to favor its coupling with the connector. The protective layer 12 prevents contact of the helix 14 with the inner layer 11.

In order to carry out its function, the protective layer 12 is constituted by a rubberized fabric band, which is resistant to high temperatures and is wound onto the inner layer 11 in the reverse direction with respect to subsequent windings, which define the outer layer 15, and with the edges overlapping slightly, according to a winding technique that is per se known in the sector.

As an alternative, this protective layer 12 can be constituted by a band made of rubberized non-woven fabric and wound onto the inner layer 11, or it can be constituted by a rubberized filament wound onto the inner layer 11, or by a filament wound onto the inner layer and then covered with plastic material and vulcanized. Or, as another alternative, it can be constituted by a band made of continuous rubberized material wound onto the inner layer 11.

Rubberized bands and filaments are per se known and can be provided, according to methods of calendering that are known per se, by making the band or the filament pass through a calendering unit on which the frictioning material is deposited in the plastic state, preferably an elastomeric material, adapted to provide the rubberizing and at suitable temperatures as a function of the materials.

The band (or the filament) with which the protective layer 12 is provided is constituted by a material chosen, preferably, from among nylon, polyester, polyvinyl acetate, aramid, cotton, rayon, glass, or a mesh made of metallic materials.

In the provision of the multilayer tube, the bands are wound in the reverse direction with respect to the winding of the helix 14. The band wound around the inner layer 11 does not follow the shape of the troughs between the ridges of the inner layer 11. Subsequently, this band after being wound is pushed into the troughs with the winding thereupon of the helix 14. If the protective layer is constituted by filament, this is wound in the same direction as the subsequent winding of the helix 14.

The helix 14 is preferably a filament made of metallic or thermoplastic material and is wound in a helix onto the protective layer 12, on the bottom of the troughs between the helical ridges 13. It renders the tube more resistant to bending, thus preventing it from collapsing.

The outer layer 15 comprises in its turn at least one layer made of elastomeric material 16 and at least one textile reinforcement layer 17, alternating in its thickness. The textile reinforcement layers 17 are also adapted to improve the resistance of the tube to bending and to limit the risk of its collapsing during its bending (in addition to enabling a higher operating pressure at which to use the tube according to the disclosure).

In the example shown, there are two layers of elastomeric material 16 alternated with one textile reinforcement layer 17. The latter can be constituted by a combination of single filaments, fabrics or reinforcement meshes made of webbing. These are wound helically onto at least one winding of a layer of elastomeric material 16, with overlapping areas of the edges in the case of the webbing. On the textile reinforcement layer 17, another layer is wound which is made of elastomeric material 16, and a subsequent step of autoclave vulcanization makes it possible to obtain an outer layer 15 in a single piece, where the textile layer 17 is incorporated in the structure of the tube.

The use of the multilayer tube according to the disclosure is the following.

During the installation step of the tubes, the operator inserts a connector into the tube, at a free end of the latter, the tube is then clamped from outside on the connector until the surfaces of the two elements, one corrugated and the other smooth, are made to adhere, so as to completely prevent the leakage of fluid under pressure. A band clamp (or a ferrule or a metallic collar or a pair of half-shells) is tightened on the two elements, in the clamping zone.

During the clamping of the tube, the protective layer 12 resists penetration of the helix, preventing it from reaching the inner layer 11 and cutting it.

The same protective layer 12 also resists the tensions induced by the compression and by the band clamp (or by the ferrule or by the collar or by the half-shells).

It should also be noted that during bending of the tube the helix, by moving, is not capable of placing a strain on the inner layer of the structure, by virtue of the protective layer which prevents direct contact between the two.

In practice it has been found that the disclosure fully achieves the intended aim and objects by providing a multilayer tube that lends itself to being clamped during the joining of a connector to an extent that is such as to prevent leaks in the clamping area of the fluid that passes through the tube and without the clamping operation leading to the penetration of the inner layer of the structure by the helix.

The disclosure thus conceived is susceptible of numerous modifications and variations, all of which are within the scope of the appended claims. Moreover, all the details may be substituted by other, technically equivalent elements.

In practice the materials employed, provided they are compatible with the specific use, and the contingent dimensions and shapes, may be any according to requirements and to the state of the art. 

1. A multilayer tube,—comprising, in succession from inside outward: an inner layer constituted by a tubular sheath which defines a passage duct for a fluid and is corrugated at least externally, thus defining troughs, a protective layer for said inner layer and which follows its corrugated shape, a helix wound on said protective layer and positioned on a bottom of said troughs, and an outer layer, in which said helix is embedded.
 2. The multilayer tube according to claim 1, wherein said protective layer is constituted by a rubberized fabric band wound onto said inner layer.
 3. The multilayer tube according to claim 1, wherein said protective layer is constituted by a band made of rubberized non-woven fabric wound onto said inner layer.
 4. The multilayer tube according to claim 2, wherein said rubberized fabric band of said protective layer is wound onto said inner layer in a reverse direction with respect to subsequent windings which define said outer layer.
 5. The multilayer tube according to claim 1, wherein said protective layer is constituted by a rubberized filament wound onto said inner layer.
 6. The multilayer tube according to claim 1, wherein said protective layer is constituted by a band made of continuous rubberized material wound onto said inner layer.
 7. The multilayer tube according to claim 1, wherein said outer layer comprises at least one layer made of elastomeric material and at least one textile reinforcement layer, alternating in a thickness thereof.
 8. The multilayer tube according to claim 1, wherein said inner layer is constituted by a fluorinated polymer. 